Panasonic has developed a mass production technology of low-cost far-IR aspherical lenses. These lenses are made of chalcogenide glass having excellent transmission characteristics in the far-IR. In addition to realizing low-cost (approx. half compared to the company’s conventional method) by newly developed glass molding method and mold processing technology, Panasonic is now able to offer a variety of lenses such as diffractive lens, the world's first* highly hermetic frame-integrated lens without using adhesive (leak detection accuracy of less than 1x10-9 Pa･m3/sec in helium leak test).
A low-cost silicon that has been commonly used as the lens material for far-IR sensors is not suitable for high pixel counts due to its low transmittance, so germanium spherical lenses having high transmittance are widely used as the number of pixels increases. However, as the pixel count increases further, the effect of aberration caused by a spherical lens becomes more pronounced. To reduce this effect, combination of many spherical lenses and an aspherical lens will be required, which leads to increase in cost and size.
To resolve this problem, Panasonic has developed a new technology for the low-cost production of high-performance aspherical lenses suitable for far-infrared optical systems, based on the glass molding technology the company cultivated through the production of visible light aspherical lenses for cameras.
Hermetic sealing is important for thermal imaging camera modules. A low cost lens solution makes thermal cameras more accessible to general consumer applications.
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